Hi2Protect add-on system
Advantages
Limitless application possibilities
Efficiency
The lightweight design allows for easy transportation and quick installation on site. This system provides protection against threats in various areas of application and situations, from crisis areas to defense and security technology. The simple conversion within a few hours and the low financial burden compared to conventional protection vehicles make the Hi2Protect particularly attractive. Improved utilization of existing machines through demand-oriented protection deployment and additional safety during maintenance work underline the many advantages of this innovative system.
Sustainability
Design
Add-on ballistic protection:
Modular solutions for maximum flexibility, efficiency and cost-effectiveness in mobile use
Modular add-on systems for ballistic protection make it possible to adapt military and security-relevant vehicles flexibly, quickly and economically to changing threat situations – without structural changes or costly retrofitting.
Lightweight, easy-to-install molded parts offer targeted protection for vehicle interiors, electronics, tanks and peripherals, meet various protection classes and can be individually configured.
The systems increase operational readiness, reduce downtimes and costs and ensure maximum efficiency in fleet management through reusability and sustainable material selection. This makes modern ballistic protection a game changer for procurers, technicians and decision-makers in defense technology.
Modular systems that can be installed flexibly and without complex conversions open up completely new tactical options – from crisis areas to urban danger zones and special missions.
Innovative Hi2One protection modules make the difference between standard and state-of-the-art
Add-on protection systems offer a modular solution that can be flexibly adapted to different vehicle types and application scenarios.
This versatility is particularly important for military units, technical purchasers and project managers in defence technology: whether transport vehicles, armored wheeled vehicles or special platforms – modular ballistic protection systems make it possible to configure protection classes and areas precisely according to current requirements.
For example, 3D-shaped protection systems can be attached in a targeted manner to ward off specific threats such as bullets, splintering or stab protection.
Thanks to the wide range of products and accessories available, users can expand the system to suit their individual needs – be it with additional modules for the vehicle interior, ballistic armor plates for exposed areas or special solutions for the ballistic protection of electronics and sensitive components.
Modular design for versatile applications
The modular concept of these protection systems offers a real tactical advantage:
The integration of additional accessories such as EMC shielding or CFRP lightweight components is also possible without any problems. For technical decision-makers and procurers, this means enormous flexibility: they can equip their fleet with exactly the components that are required in the respective scenario without having to compromise on mobility or cost-effectiveness.
Ballistic protection without structural changes to the vehicle
The retrofittable ballistic protection does not require any reinforcement of axles, braking systems or vehicle statics, meaning that existing machines remain operational without the need for costly modifications. For emergency services and technical decision-makers in the army, armed forces or security services, this means that vehicles can be quickly and easily equipped with additional protection without the need for modifications to the basic design or lengthy workshop visits. This approach is a decisive advantage, especially for modern fleets with a wide range of platforms – from light multi-purpose vehicles to vans and special vehicles. Retrofitting is carried out directly on the vehicle, regardless of whether it is a tried-and-tested model or a new generation.
The protection modules are designed in such a way that they adapt to existing body structures while meeting all relevant ballistic requirements. As a result, the original driving dynamics are retained and safety-relevant systems such as brakes or steering are not impaired.
Compatibility with existing fleets
A key feature of modern add-on systems is their universal applicability.
They can be adapted to a wide variety of vehicle types – be it classic military vehicles, armored transporters or even civilian platforms that are temporarily deployed in high-risk areas.
They are attached using specially developed fixing points or modular adapter solutions, so that no welding work or drilling of load-bearing parts is required.
For technical purchasers and fleet managers, this means enormous time and cost savings:
The investment in ballistic protection can be used flexibly, as modules can be switched from one vehicle to the next as required.
This is particularly relevant when it is necessary to react to new threat situations at short notice – for example, during spontaneous relocations to crisis areas or during clean-up work after explosions.
Maintaining manufacturer warranties and approvals
A key feature of modern add-on systems is their universal applicability.
They can be adapted to a wide variety of vehicle types – be it classic military vehicles, armored transporters or even civilian platforms that are temporarily deployed in high-risk areas.
They are attached using specially developed fixing points or modular adapter solutions, so that no welding work or drilling of load-bearing parts is required.
For technical purchasers and fleet managers, this means enormous time and cost savings:
The investment in ballistic protection can be used flexibly, as modules can be switched from one vehicle to the next as required.
This is particularly relevant when it is necessary to react to new threat situations at short notice – for example, during spontaneous relocations to crisis areas or during clean-up work after explosions.
Technical implementation: choice of materials and integration
The materials used play a key role in the performance of the system. Modern composite materials such as carbon fiber (CFRP) or special core materials ensure an optimum ratio of weight and ballistic resistance.
At the same time, they ensure a high degree of fitting accuracy and enable the integration of additional functions such as EMC shielding or splinter protection.
Through the targeted use of Hi2Protect, the protection structure can be adapted – from light bombardment and fragments to higher protection classes for increased threat scenarios.
Installation is always based on the plug-and-play principle:
modules are simply fitted and locked in place without the need for special tools.
This approach makes it clear that ballistic protection no longer necessarily requires massive intervention in the vehicle structure – instead, modern add-on systems enable fast, flexible and economical retrofitting directly in the field.
Quick assembly and disassembly:
Maximum operational readiness with minimum effort
The protection modules are designed so that they can be installed or removed by two people without great effort.
This feature is a decisive advantage for military units and technical teams in the field. In critical situations where time and resources are scarce, every minute counts – and this is precisely where the strength of modern add-on systems for ballistic protection comes into play.
At the same time, they ensure a high degree of fitting accuracy and enable the integration of additional functions such as EMC shielding or splinter protection.
The modules are attached directly to the bodywork with a positive fit using innovative locking mechanisms. No complex tools, no lifting devices and no lengthy adjustment work are required.
This means that handling remains simple and reliable even under adverse conditions – for example in poor visibility, under time pressure or in the field. For the troops, but also for technical purchasers and project managers, this not only reduces personnel costs, but also the risk of assembly errors or delays in deployment preparation.
The intuitive design ensures that even less experienced teams are able to install the system quickly and correctly after a short briefing. This flexibility is an enormous advantage, particularly in the case of frequently changing threat situations.
Time savings and logistical advantages in the field
The protection system can also be deployed efficiently under time pressure thanks to its rapid attachment and removal. Particularly in dynamic deployment scenarios – for example when moving to new areas of operation, short-notice convoys or evacuation missions – it is essential that vehicles can be adapted to new hazardous situations within a very short space of time.
The add-on systems make exactly this possible: vehicles are equipped as required without having to be taken out of service for a long time.
This not only reduces downtimes to a minimum, but also increases the availability of the entire fleet.
For logistics companies and fleet managers, this feature means a considerable simplification of deployment planning: as no costly retrofitting or workshop visits are necessary, resources can be deployed specifically where they are most urgently needed.
Replacement modules or accessories can also be easily transported and attached on site – a clear advantage over permanently installed systems in conventional protective vehicles.
The modular design also helps to minimize the logistical footprint: Less material required, lower storage costs and an optimized supply chain make ballistic protection not only more efficient, but also more sustainable in ongoing operations.
Targeted protection of sensitive components
Electronics, tanks, hydraulics and more
In addition to the vehicle interior, the add-on system can also be used to retroactively protect exposed assemblies such as electronics, tanks, fan systems or hydraulic lines. These sensitive areas in particular are often the target of attacks or particularly at risk from fragmentation and bullets.
With individually configurable moulded parts, the ballistic protection can be used exactly where the application profile requires it – without burdening the entire vehicle with excess weight.
For technical decision-makers, this opens up the possibility of upgrading existing platforms in a targeted manner and thus significantly increasing the survivability of critical systems.
Modern Hi2Protect protection plates made of composite materials not only offer effective protection against ballistic threats, but also meet requirements such as EMC shielding. The integration is carried out precisely and without interfering with existing systems; cable harnesses, lines or sensitive control units remain fully functional and are still optimally protected.
This targeted retrofitting is particularly relevant for vehicles that have to switch flexibly between different tasks – for example, from troop transport to engineer vehicle or mobile command center.
The ability to quickly adapt the level of protection and to specifically secure critical components forms the basis for an economical and tactically superior fleet strategy – the next section shows how these advantages have a concrete impact on cost efficiency and operational flexibility.
In demanding operational scenarios, in which every component of a vehicle can determine the success of a mission, the targeted protection of critical assemblies is increasingly becoming the focus of modern ballistic protection concepts. In addition to the vehicle interior, the add-on system can be used to retroactively protect exposed assemblies such as electronics, tanks, ventilation systems or hydraulic units.
These areas are particularly vulnerable in the event of danger: attacks caused by shelling, fragmentation or improvised explosive devices (IEDs) often do not hit the armor as such, but rather target weak points in the periphery. This is where modular ballistic solutions offer a decisive advantage, as they enable pinpoint reinforcement – without burdening the entire vehicle with additional weight.
Protection of electronics and control units
Today, electronic systems are at the heart of modern military and emergency vehicles.
Navigation and communication modules, control units for propulsion and weapons as well as sensors for early hazard detection form the basis for every operation.
A failure of these components – whether due to splinters, electromagnetic interference or targeted fire – can compromise the entire operational capability within seconds.
Add-on systems for ballistic protection offer tailor-made solutions here:
Special molded parts are installed precisely around the sensitive assemblies and protect not only against ballistic threats, but also against EMC influences.
For example, the functionality of radios, navigation systems or electronic control units remains guaranteed even under extreme conditions. For technical decision-makers and engineers, this means a clear gain in operational safety – especially in scenarios where reliable communication and control can mean the difference between life and death.
Securing fuel and hydraulics
Fuel tanks and hydraulic systems are particularly critical weak points in military vehicle construction. A hit in these areas can not only directly restrict the mobility of the vehicle, but also trigger secondary explosions or fires.
Modern ballistic protection systems therefore rely on individually adaptable protection modules that can be fitted tightly around tanks or lines.
The use of high-strength composite materials – such as CFRP or special core materials – achieves maximum protection with minimum additional weight.
This targeted protection is indispensable for vehicles used in crisis areas, for clean-up work after explosions or as part of demonstrations. The modules meet common protection classes and can be flexibly replaced or extended depending on the threat situation. Stab protection also plays a role here: especially with improvised means of attack, it is important that tanks and pipes are protected not only from projectiles, but also from sharp objects.
Retrofitting for fan systems, sensors and peripherals
In addition to the central systems, peripheral components such as fan systems, air conditioning units or external sensors are also becoming increasingly important.
These assemblies are often mounted externally and are therefore particularly exposed to attacks or environmental influences. With modular add-on products, ballistic protection can be specifically extended to these areas: specifically shaped plates are attached directly to the affected areas and offer protection against splinters, bullets and thermal loads. Integration takes place in such a way that functionality and maintenance access are retained – a decisive advantage for maintenance teams and technical purchasers. Accessories such as special brackets or quick-release fasteners also support fast assembly and disassembly in the field.
Individual configuration for every deployment profile
A key feature of modern ballistic protection systems is the option of individual configuration depending on the deployment profile and threat situation.
Technical project managers can thus develop a customized strategy together with procurers:
This flexibility creates a fleet structure that is both tactically and economically convincing. The targeted retrofitting of sensitive vehicle components with ballistic protection thus opens up completely new possibilities in operational fleet planning – especially when it comes to making the most of economic advantages over conventional special vehicles.
Economic efficiency and tactical advantages over conventional protection vehicles
Cost efficiency by avoiding expensive vehicle conversions
In contrast to specially armored vehicles, which require extensive and usually irreversible modifications to the body, chassis or electronics, the use of modular add-on systems for ballistic protection eliminates all cost-intensive conversions.
Investments remain manageable and can be calculated precisely. While conventional special vehicles incur high acquisition costs and are often tied up for years, the modular concept enables needs-based equipment.
Maintenance costs are also significantly reduced, as there are no additional inspection intervals for special conversions and the original parts can continue to be used. Especially in times of tight budgets and flexible deployment planning, this scalability is a decisive advantage over traditional protection solutions.
Optimum vehicle utilization through demand-driven deployment
As vehicles only need to be equipped with ballistic protection in the event of an actual threat, the entire fleet remains flexible and economically efficient.
In contrast to permanently armored special vehicles, which are often only suitable for certain missions due to their high weight and limited payload, standard vehicles can be specifically upgraded for individual missions with our add-on protection.
This not only increases the utilization of the existing platforms, but also minimizes downtimes and significantly reduces the logistical effort.
For example, a transport vehicle can be used as a logistics unit in the safe hinterland during the day and is only equipped with the appropriate protection modules when required – for a convoy through dangerous areas, for example.
Even seasonal fluctuations or short-term changes in the deployment profile can be easily mapped: Whether demonstrations in urban areas, clean-up operations after explosions or operations in unstable regions – the ballistic protection can be adapted in just a few simple steps.
The fleet therefore remains operational at all times without tying up resources in the long term or permanently restricting vehicles due to excess weight.
The level of protection can be precisely tailored to the current threat situation without carrying unnecessary equipment or over-equipping vehicles.
Flexibility in the fleet strategy goes hand in hand with cost efficiency and optimum use of available resources.
This not only increases the utilization of the existing platforms, but also minimizes downtimes and significantly reduces the logistical effort.
For example, a transport vehicle can be used as a logistics unit in the safe hinterland during the day and is only equipped with the appropriate protection modules when required – for a convoy through dangerous areas, for example.
Even seasonal fluctuations or short-term changes in the deployment profile can be easily mapped: Whether demonstrations in urban areas, clean-up operations after explosions or operations in unstable regions – the ballistic protection can be adapted in just a few simple steps.
The fleet therefore remains operational at all times without tying up resources in the long term or permanently restricting vehicles due to excess weight.
The level of protection can be precisely tailored to the current threat situation without carrying unnecessary equipment or over-equipping vehicles.
Flexibility in the fleet strategy goes hand in hand with cost efficiency and optimum use of available resources.
Sustainability and reusability as a strategic factor
An often underestimated aspect of modular ballistic protection systems is their sustainable reusability. Unlike permanently installed solutions, the individual components can be dismantled after use, checked and, if necessary, reused after a general overhaul.
This not only extends the service life of the products themselves, but also helps to conserve resources within the armed forces.
This flexibility pays off, especially for internationally deployed forces or organizations with changing operational priorities: Protection modules can be easily moved from one vehicle to the next.
The combination of economic efficiency, operational flexibility and sustainable reusability gives modular add-on systems for ballistic protection a clear advantage over conventional special vehicles – both in day-to-day operations and in strategic terms for procurers, technicians and decision-makers in the armed forces and security services.
Future-proof through modular protection solutions:
A paradigm shift in ballistic protection
Tactical and economic flexibility in the field of ballistic protection has never been more in focus than today – the requirements in modern deployment scenarios, from urban hazardous situations to international crisis areas, are changing rapidly and demand solutions that offer both technological innovation and maximum adaptability.
The modular add-on system for ballistic protection opens up a completely new range of options for the army, Bundeswehr, technical decision-makers and procurers to protect vehicles and their sensitive components in a targeted and needs-based manner.
In contrast to conventional armored vehicles, whose rigid structures are often associated with high costs, long service lives and limited mobility, the add-on principle relies on state-of-the-art lightweight materials and innovative composite materials that enable quick and uncomplicated retrofitting – without interfering with the vehicle structure or losing manufacturer approvals.
Assembly by two-person teams ensures that rapid adaptation to new threat situations remains possible even under time pressure and adverse conditions; this minimizes downtimes and logistical complexity while maximizing the operational readiness of the entire fleet.
Particularly noteworthy is the targeted protection of critical assemblies such as electronics, tanks or hydraulic systems: These sensitive areas can be reinforced with individually configurable modules exactly according to current requirements – a decisive advantage in scenarios in which fragmentation effects or targeted fire often hit exposed peripherals rather than the chassis.
In addition, the add-on system offers clear economic added value: costly conversions are no longer necessary, investments remain flexible and scalable, and the reusability of individual modules not only saves the budget, but also strengthens sustainability within the armed forces.
The ability to upgrade standard vehicles depending on the hazard situation and dismantle them again after use ensures optimum fleet utilization – whether for demonstrations in urban areas, clean-up work after explosions or in complex military operations worldwide.
Last but not least, the strategic advantage of modular systems is also demonstrated by the fact that they remain open to future innovations:
New materials, advanced protection or additional functions such as EMC shielding can be seamlessly integrated without having to decommission existing vehicles.
For technicians, engineers and project managers, this means enormous planning security and freedom of action – especially in times of tight budgets and constantly changing operational requirements.
If you would like to find out more about the latest developments in modular ballistic protection, you can find further information at Hintsteiner Defence launches HI2PROTECT.
In summary, the presented add-on system for ballistic protection is a real game changer: it combines flexibility, cost-effectiveness and practicality at the highest level and thus sets new standards for modern defense technology and military procurement – today and in the future.